DeGarmo’s Materials and Processes in Manufacturing 13th edition by Black, Ronald Kohser ISBN 1119492823 9781119492825

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ISBN 10: 1119492823
ISBN 13: 9781119492825
Author: Black, Ronald Kohser

Guiding engineering and technology students for over five decades, DeGarmo’s Materials and Processes in Manufacturing provides a comprehensive introduction to manufacturing materials, systems, and processes. Coverage of materials focuses on properties and behavior, favoring a practical approach over complex mathematics; analytical equations and mathematical models are only presented when they strengthen comprehension and provide clarity. Material production processes are examined in the context of practical application to promote efficient understanding of basic principles, and broad coverage of manufacturing processes illustrates the mechanisms of each while exploring their respective advantages and limitations.

Aiming for both accessibility and completeness, this text offers introductory students a comprehensive guide to material behavior and selection, measurement and inspection, machining, fabrication, molding, fastening, and other important processes using plastics, ceramics, composites, and ferrous and nonferrous metals and alloys. This extensive overview of the field gives students a solid foundation for advanced study in any area of engineering, manufacturing, and technology.

DeGarmo’s Materials and Processes in Manufacturing 1th Table of contents:

Chapter 1: Introduction to DeGarmo’s Materials and Processes in Manufacturing

• Review Questions

• Problems

• Key Words

• Case Study: Famous Manufacturing Engineers

• Readings

  • 1.1 Materials, Manufacturing, and the Standard of Living

  • 1.2 Manufacturing and Production Systems

Chapter 2: Properties of Materials

• Review Questions

• Problems

• Key Words

• Case Study: Separation of Mixed Materials

• Readings

  • 2.1 Introduction

  • 2.2 Static Properties

  • 2.3 Dynamic Properties

  • 2.4 Temperature Effects (Both High and Low)

  • 2.5 Machinability, Formability, and Weldability

  • 2.6 Fracture Toughness and the Fracture Mechanics Approach

  • 2.7 Physical Properties

  • 2.8 Testing Standards and Testing Concerns

Chapter 3: Nature of Materials

• Review Questions

• Problems

• Key Words

• Readings

  • 3.1 Structure—Property—Processing—Performance Relationships

  • 3.2 The Structure of Atoms

  • 3.3 Atomic Bonding

  • 3.4 Secondary Bonds

  • 3.5 Atom Arrangements in Materials

  • 3.6 Crystal Structures

  • 3.7 Development of a Grain Structure

  • 3.8 Elastic Deformation

  • 3.9 Plastic Deformation

  • 3.10 Dislocation Theory of Slippage

  • 3.11 Strain Hardening or Work Hardening

  • 3.12 Plastic Deformation in Polycrystalline Material

  • 3.13 Grain Shape and Anisotropic Properties

  • 3.14 Fracture

  • 3.15 Cold Working, Recrystallization, and Hot Working

  • 3.16 Grain Growth

  • 3.17 Alloys and Alloy Types

  • 3.18 Atomic Structure and Electrical Properties

Chapter 4: Equilibrium Phase Diagrams and the Iron–Carbon System

• Review Questions

• Problems

• Key Words

• Case Studies

  • Fishhooks

  • The Blacksmith Anvils

• Readings

  • 4.1 Introduction

  • 4.2 Phases

  • 4.3 Equilibrium Phase Diagrams

  • 4.4 Iron–Carbon Equilibrium Diagram

  • 4.5 Steels and the Simplified Iron–Carbon Diagram

  • 4.6 Cast Irons

Chapter 5: Heat Treatment

• Review Questions

• Problems

• Key Words

• Case Studies

  • A Carpenter’s Claw Hammer

  • A Flying Chip from a Sledgehammer

• Readings

  • 5.1 Introduction

  • 5.2 Processing Heat Treatments

  • 5.3 Heat Treatments Used to Increase Strength

  • 5.4 Strengthening Heat Treatments for Nonferrous Metals

  • 5.5 Strengthening Heat Treatments for Steel

  • 5.6 Surface Hardening of Steel

  • 5.7 Furnaces

  • 5.8 Heat Treatment and Energy

Chapter 6: Ferrous Metals and Alloys

• Review Questions

• Problems

• Key Words

• Case Study: The Paper Clip

• Readings

  • 6.1 Introduction to History‐Dependent Materials

  • 6.2 Ferrous Metals

  • 6.3 Iron

  • 6.4 Steel

  • 6.5 Stainless Steels

  • 6.6 Tool Steels

  • 6.7 Cast Irons

  • 6.8 Cast Steels

  • 6.9 The Role of Processing on Cast Properties

Chapter 7: Nonferrous Metals and Alloys

• Review Questions

• Problems

• Key Words

• Case Studies

  • Hip Replacement Prosthetics

  • Replacement US Coinage

• Readings

  • 7.1 Introduction

  • 7.2 Copper and Copper Alloys

  • 7.3 Aluminum and Aluminum Alloys

  • 7.4 Magnesium and Magnesium Alloys

  • 7.5 Zinc and Zinc Alloys

  • 7.6 Titanium and Titanium Alloys

  • 7.7 Nickel‐Based Alloys

  • 7.8 Superalloys, Refractory Metals, and Other Materials Designed for High‐Temperature Service

  • 7.9 Lead and Tin and Their Alloys

  • 7.10 Some Lesser‐Known Metals and Alloys

  • 7.11 Metallic Glasses

  • 7.12 Graphite

  • 7.13 Materials for Specific Applications

  • 7.14 High Entropy Alloys

Chapter 8: Nonmetallic Materials: Plastics, Elastomers, Ceramics, and Composites

• Review Questions

• Problems

• Key Words

• Case Studies

  • Lightweight Armor and Protective Helmets

  • Two‐Wheel Dolly Handles

• Readings

  • 8.1 Introduction

  • 8.2 Plastics

  • 8.3 Elastomers

  • 8.4 Ceramics

  • 8.5 Composite Materials

Chapter 9: Material Selection

• Review Questions

• Problems

• Key Words

• Case Study: Material Selection

• Readings

  • 9.1 Introduction

  • 9.2 Material Selection and Manufacturing Processes

  • 9.3 The Design Process

  • 9.4 Approaches to Material Selection

  • 9.5 Additional Factors to Consider

  • 9.6 Consideration of the Manufacturing Process

  • 9.7 Ultimate Objective

  • 9.8 Materials Substitution

  • 9.9 Effect of Product Liability on Materials Selection

  • 9.10 Aids to Material Selection

Chapter 10: Measurement and Inspection

• Review Questions

• Problems

• Key Words

• Case Study: Measuring an Angle

• Readings

  • 10.1 Introduction

  • 10.2 Standards of Measurement

  • 10.3 Allowance and Tolerance

  • 10.4 Inspection Methods for Measurement

  • 10.5 Measuring Instruments

  • 10.6 Vision Systems

  • 10.7 Coordinate Measuring Machines

  • 10.8 Angle‐Measuring Instruments

  • 10.9 Gages for Attributes Measuring

Chapter 11: Nondestructive Examination (NDE) / Nondestructive Testing (NDT)

• Review Questions

• Problems

• Key Words

• Case Study: Portable Failure Analysis Kit

• Readings

  • 11.1 Destructive vs. Nondestructive Testing

  • 11.2 Visual Inspection

  • 11.3 Liquid Penetrant Inspection

  • 11.4 Magnetic Particle Inspection

  • 11.5 Ultrasonic Inspection

  • 11.6 Radiography

  • 11.7 Eddy‐Current Testing

  • 11.8 Acoustic Emission Monitoring

  • 11.9 Other Methods of Nondestructive Testing and Inspection

  • 11.10 Dormant vs. Critical Flaws

  • 11.11 Current and Future Trends

Chapter 12: Process Capability and Quality Control

• Review Questions

• Problems

• Key Words

• Case Study: QC Chart Blunders

• Readings

  • 12.1 Introduction

  • 12.2 Determining Process Capability

  • 12.3 Introduction to Statistical Quality Control

  • 12.4 Sampling Errors

  • 12.5 Gage Capability

  • 12.6 Just in Time/Total Quality Control

  • 12.7 Six Sigma

  • 12.8 Summary

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Tags: Black, Ronald Kohser, DeGarmo’s Materials, Processes in Manufacturing