Process Technology Plant Operations 2nd ediiton by Michael Speegle – Ebook PDF Instant Download/Delivery:1305445178, 9781305445178
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ISBN 10: 1305445178
ISBN 13: 9781305445178
Author: Michael Speegle
Addressing modern process plant operations in an easy-to-understand format, this comprehensive book reveals the important role technicians play in the function of a business unit. The author thoroughly examines operator responsibilities and functions, from recognizing opportunities that improve process operations, to detecting and removing threats to steady-state operation. The book also systematically explores business fundamentals and the importance of quality, as well as the chemistry and physics of process operations, maintenance duties, material handling, and process troubleshooting techniques. Now thoroughly expanded and updated, the Second Edition of this trusted guide includes new chapters on jobs in process technology, environmental compliance, emergency response, and instrumentation. With numerous new and revised tables and photos, as well as additional learning resources to promote Internet research and critical thinking, the book is an even more useful and effective resource for current and future process plant technicians.
Process Technology Plant Operations 2nd Table of contents:
Ch 1: The Process Technician Today
Ch 1: Learning Objectives
Ch 1: Introduction
Core Values and Competencies of Today’s Workers
New Roles for Today’s Process Technician
More Skills, More Knowledge, More Responsibility
The Process Technician and Production
Process Technicians and Site Security
The Process Technician as a Shift Worker
Obstacles to Being Hired as a Technician
Ch 1: Summary
Ch 1: Review Questions
Ch 1: Resources
Ch 2: Jobs in the Processing Industries
Ch 2: Learning Objectives
The Processing Industry
Oil and Gas production
Refineries and Petrochemical Plants
Power Generation
Water and Wastewater Treatment
Mining and Mineral Processing
Food and Beverage Processing
Pharmaceutical Manufacturing
Pulp and Paper Processing
Why Someone Is Not Hired
Ch 2: Summary
Ch 2: Review Questions
Ch 2: resources
Ch 3: John’s Twelve-Hour Shift
Ch 3: Learning Objectives
Ch 3: Introduction
The Alarm Rings
Making Rounds
Final Comments
Ch 3: Summary
Ch 3: Review Questions
Ch 3: Activities
Ch 4: Operator Safety
Ch 4: Learning Objectives
Ch 4: Introduction
Basic Operator Safety
Hazards of Pressure
Hazards of Steam
Hazards of Electricity
The Permit System
Hot Work Permit (29 CFR 1910.119)
Control of Hazardous Energy (Lockout/Tagout)29 CFR 1910.147
Confined Space Standard (29 CFR 1910.146)
Confined Space Entry Program
Ch 4: Summary
Ch 4: Review Questions
Ch 4: Resources
Ch 4: Activities
Ch 5: Environmental Compliance and Title V
Ch 5: Learning Objectives
Ch 5: Introduction
Environmental Protection Agency (EPA)
Water Pollution Control
Air Pollution Control
Continuous Emissions Monitoring Systems (CEMS)
Solid Waste Control
Toxic Substances Control Act
ISO-14000 (A Brief Discussion)
Ch 5: Summary
Ch 5: Review Questions
Ch 5: Activities
Ch 6: Emergency Response Teams
Ch 6: Learning Objectives
Ch 6: Introduction
Fire Brigades
Emergency Response Teams (Hazwoper)
Hazardous Material Technician
Hazardous Materials Specialist
Emergency Medical Technicians (EMTS)
Hurricane Crews
Ch 6: Summary
Ch 6: Review Questions
Ch 6: Activities
Ch 7: Process Physics
Ch 7: Learning Objectives
Ch 7: Introduction
Heat Measurement
Vapor Pressure
Steam and Heat Energy
Specific Heat
Thermal Properties of Substances
Linear Expansion of Materials
Volume Expansion
Ch 7: Summary
Ch 7: Review Questions
Ch 7: Activities
Ch 8: Quality for Operators
Ch 8: Learning Objectives
Ch 8: Introduction
What Is Quality?
Quality Systems
Continuous Improvement
Important Quality Concepts
Get Involved in Quality
Control and Trend Charts for Quality
Quality Is a Function of the Process
Ch 8: Summary
Ch 8: Review questions
Ch 9: Activities
Ch 9: Process Economics for Operators
Ch 9: Learning Objectives
Ch 9: Introduction
The Productive Process Technician
Energy Conservation
Steam Isn’t Cheap
Avoid Heat Loss
Avoid Wasting Utilities
Ch 9: Summary
Ch 9: Review Questions
Ch 9: Activities
Ch 10: Communication for Operators
Ch 10: Learning Objectives
Ch 10: Introduction
The Elements of Good Communication
Communications for the Process Technician
Oral Communication
Nonverbal Communications
Written Communication
Important Process Unit Documents
Management of Change
Writing Operating Procedures
Procedure Writing Guidelines
Procedure Data and Contents
Ch 10: Summary
Ch 10: Review Questions
Ch 10: Activities
Ch 11: Instrumentation Review for Operators
Ch 11: Learning Objectives
Ch 11: Introduction
The Importance of Surveillance
Instruments .
Process Variables
Flow
Are Our Instruments Working Correctly?
Control Loops
Ch 11: Summary
Ch 11: Review Questions
Ch 11: Activities
Ch 12: Routine Operator Duties
Ch 12: Learning Objectives
Ch 12: Introduction
The Process Unit and Its Crew
Duties of the Outside Technician (Field Technician)
Duties of the Inside Technician
Coordinate Maintenance Work
Duties of the Lead Technician
Ch 12: Summary
Ch 12: Review Questions
Ch 12: Activities
Ch 13: Process Samples and Common Analytical Tests
Ch 13: Learning Objectives
Ch 13: Introduction
Sample Collection and Technician Health
Grab and Composite Samples
Sample Containers
Collecting a Representative Sample
The Usefulness of Analytical Tests
Ch 13: Summary
Ch 13: Review Questions
Ch 13: Activities
Ch 14: Operator Maintenance Duties
Ch 14: Learning Objectives
Ch 14: Introduction
Operators and Equipment Reliability
Operator Maintenance Duties
Lubrication
Moisture—A Destructive Lubricant Contaminant
Lubricating Systems
Pumps and Pump Maintenance
Electric Motors
Steam Traps
Other Maintenance Duties
Ch 14: Summary
Ch 14: Review Questions
Ch 14: Activities
Ch 15: Material Handling I: Bulk Liquids
Ch 15: Learning Objectives
Ch 15: Introduction
Small Bulk Liquid Material Handling
Large Bulk Material Carriers
Material Handling Techniques for Bulk Liquids
Overview of Loading a Tank Truck
Overview of Loading a Railcar
Pre-Transfer and Post-Transfer Inspections
Loading and Unloading Tank Trucks and Railcars
Procedure for Unloading Sulfuric Acid Railcars Using anUnloading Pump
Ch 15: Summary
Ch 15: Review Questions
Ch 15: Activities
Ch 16: Material Handling II: Bulk Solids
Ch 16: Learning Objectives
Ch 16: Introduction
Portable Containers
Material Handling of Bulk Solids
Material Handling Equipment
Safety and Health Concerns
Mechanical Conveying
Pneumatic Conveying
Weighing and Metering Bulk Solids
Bagging Operations
Ch 16: Summary
Ch 16: Review Questions
Ch 16: Activities
Ch 17: Material Handling III: Oil Movement and Storage
Ch 17: Learning Objectives
Ch 17: Introduction
Tank Types
Tank Gauging
Tank Farm Technician Responsibilities
Material Transfers
Ch 17: Summary
Ch 17: Review Questions
Ch 17: Activities
Ch 18: Process Unit Shutdown
Ch 18: Learning Objectives
Ch 18: Introduction
Hazards of Unit Shutdown
Normal Shutdown Planning
Deinventory and Equipment Shutdown
Unit Clear-up
Clearing Process Equipment by Purging
Purging with Inert Gases
Blinding, Opening, and Gas Testing for Entry
Ch 18: Summary
Ch 19: Review Questions
Ch 19: Activities
Ch 19: Process Unit Turnaround
Ch 19: Learning Objectives
Ch 19: Introduction
Unit Turnarounds
Goals and Objectives
Turnaround Justification
Turnaround Planning
Activities During Turnaround
Safety Concerns During the Turnaround
Piping and Equipment Inspection
Quality of Repair Work
Pre-Start-up Activities
Evaluation of the Turnaround
Ch 20: Summary
Ch 20: Review Questions
Ch 19: Activities
Ch 20: Process Unit Start-up
Ch 20: Learning Objectives
Ch 20: Introduction
Preparing for Start-up
Pre-Start-up Evaluation of Newly Modified Process Units
Process Unit Start-up
Turn Over and Inspection of Equipment
Commissioning Auxiliary and Utility Equipment and Services
Elimination of Air and Water in Vessels and Piping
Inspection of Piping and Equipment Supports
Blind Removal
Safe Fluid Dynamic Testing
Pressure Tightness Test
Turnaround Waste Disposal
Introducing Feedstock to the Unit
Bringing the Unit Online
Post-Start-up Review
Ch 20: Summary
Ch 20: Review Questions
Ch 20: Activities
Ch 21: Abnormal Situations
Ch 21: Learning Objectives
Ch 21: Introduction
Recognizing Abnormalities
Control Systems and Abnormal Situations
Types of Abnormal Situations
Keep Running or Shut Down
Responding to Emergencies
Responding to Specific Abnormal Situations
Fires, Leaks, and Other Abnormal Situations
Weather-Related Abnormal Situations
Ch 21: Summary
Ch 21: Review Questions
Ch 21: Activities
Ch 22: Process Troubleshooting
Ch 22: Learning Objectives
Ch 22: Introduction
Troubleshooting and Interpersonal Skills
Troubleshooting in the Process Industry
Computerized Process Control
Basics Troubleshooting Tools
The Five Phases of Troubleshooting: A Systematic Approach
Ch 22: Summary
Ch 22: Review Questions
Ch 22: Activities
Glossary
Bibliography
Index
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Tags: Michael Speegle, Process Technology, Plant Operations